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Process

Steps Of The

Manufacturing Process

Raw Material

Purified lead, sulfuric acid, plastic casing, and other chemicals are sourced and prepared for use.

Grid Casting

Lead grids are cast from molten lead using precise molds to form the framework for battery plates.

Pasting the Plates

A lead oxide on the paste is applied to the grids, then dried and cured for stability and adhesion.

Plate Formation

Plates undergo electrochemical cycles to convert the paste into active materials, ready to store energy.

Battery Assembly

Positive and negative plates are assembled with separators into plastic cases, which are then sealed.

Electrolyte Filling

Sulfuric acid electrolyte is added to the cases, ensuring optimal performance and safety.

Formation Charging

Batteries are slowly charged under controlled conditions to ensure they reach designed capacity.

Testing and Quality

Each battery undergoes rigorous tests for voltage, capacity, and defects before being cleaned and labeled.

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